TOILET SOAP PRESS
STAMPEX SOAP PRESS
Following the best tradition of Italian soap machinery manufacturers and core mission of SAS Company, we are pleased to present the world most complete family of flash-stamping soap stamping machines accounting of 8 models for all kind of production needs.
On 2000 we quit the production of the Condor soap presses and introduced the first press of the Stampex soap presses family. Thanks to its very positive acceptance, the family grew rapidly with versions with different features and capacities.
Besides the standard versions, from soap stampers Stampex/1 to Stampex/4 we developed a special series, from soap stampers Stampex/3+ to Stampex/8+ featured by the Double Stroke stamping action.
With eight different soap presses Stampex models available, plus many other soap stamping machines, we confirm our unique position of most specialized soap press manufacturer in the world with decades of field experience and one thousand units sold worldwide.
The main vertical soap stamping movement of all Stampex soap presses versions is obtained without cams to assure maximum sturdiness and simplicity; the + versions take advantage of a toggle-joint cinematic mechanism that allows the Double Stroke action for a high finishing quality at any speed rate.
The Stampex/1 and Stampex/2 have been studied for small production soap finishing lines or hotel size soap finishing lines.
The Stampex/3, Stampex/4 and the related + versions are suitable for lines from 1,000 to 2,000 kg/h.
The Stampex/6+ and Stampex/8+ are offered for high-speed soap finishing lines.
MAIN FEATURES
•Spring-loaded positive vertical or horizontal pick and place suction cup slug (billet) infeed system.
•Sixty degrees instead of the usual ninety degrees rotation of the bottom die-holder
•Special rotation of the bottom die-holder to provide firm, fall free hold for standard and complex shaped soap stamped bars.
•Continuous application of up-to-date technology develops the models year by year.
•Welded carbon steel body
•Variable frequency drive motors for the stamping movement, infeed and discharge conveyors.
•PLC based controls and Electronic Cam Positioner
•Venturi vacuum system (conventional vacuum pumps on request).
•Centralized lubrication system
•Very quick and easy die set changeover
•Automatic stamped soap bars recycle mode controlled by the down-stream packaging machine.
•Efficient minimum heat loss die coolant distribution system.
SOAP STAMPING SYSTEM
A vertical reciprocating motion die slide carries the upper dies.
The lower dies are positioned on a 60 degrees alternating motion rotating die-holder.
The flashstamping soap stamping method is used for stamping all banded and bandless shaped soap bars. The soap slug (soap billet) is transformed into stamped soap bars (soap tablets) when the upper and rotating dies meets together and excess of soap (flashing) is formed around the periphery of dies. The shape and final weight of the stamped soap bars is determined by the fully closed upper and lower soap molds.
If Double-Stroke action is selected (+ versions) the upper soap mold reaches the lowest position (first stroke) to meet the rotating soap mold then raises a little and repeats the stamping action (second stroke) in order to stabilize the soap shape.
STAMPED BAR DISCHARGE
A vacuum suction cup group removes the stamped soap bars with the flashings from molds. The soap bars are pulled through a deflashing plate to free them from the flashing which falls onto a flashing belt conveyor or onto a stainless steel chute. The suction cups rotate the stamped soaps 60 degrees and place them accurately in line on the discharge conveyor.
SOAP DIE SETS
A complete soap mold consists of one reciprocating upper die, one rotating lower die and the deflashing plate. Depending on the model, each die can be fitted from one to eight cavities according to bar size, weight and stamping speed requirements
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